Whistler Marine Battery PRO 200W User Manual

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OWNER’S MANUAL  
Pro-200W, Pro-400W  
POWER INVERTERS  
THE WHISTLER GROUP, INC.  
CORPORATE HEADQUARTERS  
3604 N.W. Frontage Rd.  
Bentonville, AR 72712  
TEL (479) 273-6012 FX (479) 273-2927  
CUSTOMER RETURN CENTER  
551 N. 13th St.  
Rogers, AR 72756  
Consumer Relations Tel (800) 531-0004  
P/N 401514  
© 2010 The Whistler Group, Inc.  
 
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TABLE OF CONTENTS  
WHISTLER FEATURES  
A Word About WHISTLER Power Inverters.  
Topic  
Page  
Features Summary......................................................................3  
Important Information................................................................4  
WHISTLER inverters convert low voltage, direct current  
(DC) to 110 volt alternating household current (AC). The  
AC output is called “modified sine wave”. See “Technical  
Operating Principles” section for more information.  
Depending on the model and its rated capacity,  
WHISTLER inverters draw power either from standard 12  
volt automobile and marine batteries or from portable  
high power 12 volt sources.  
Inverter Basics .......................................................................5 - 7  
• Getting Started  
• Don’t Push It  
Operation ............................................................................8 - 12  
• Making the Connection  
• Tips  
• Recharging Equipment  
• Changing the Fuse  
• Power Source  
Additional Safety Features...............................................13 - 14  
• Auto Shut Down  
• Thermal Cut Off  
• Low Battery Protection  
Care & Maintenance ................................................................15  
Technical Operating Principles........................................16 - 17  
Operation Summary .........................................................18 - 19  
Troubleshooting................................................................20 - 22  
Specifications............................................................................23  
Warranty Information........................................................24 - 26  
1.  
2.  
3.  
4.  
ACOutputSockets  
On/OfSwitch  
USB PowerPort  
PoweronLED  
6.HighSpeedCoolingFan  
7.PowerInputTerminalRed=Positive  
8. LighterSocketPowerCord  
9.BatteryClamps  
5.PowerInputTerminalBlack=Negative  
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IMPORTANT INFORMATION  
INVERTER BASICS  
Important Information About Your New WHISTLER  
Inverter.  
Getting Started  
Power equipment and appliances which operate with motors  
or tubes require an initial surge of power to get them up and  
running. This power surge is referred to as the "starting load"  
or "peak load." (By comparison, electrical devices such as  
standard light bulbs do not require a large starting load).  
Once the equipment or appliance has been powered up, it  
settles down to a slower pace and requires far less electrical  
power to operate. This lower power requirement is referred  
to as the "continuous load."  
This manual will provide you with directions for the safe  
and efficient operation of your WHISTLER inverter. Read  
the manual carefully before using your new WHISTLER  
inverter and keep the manual on file for future reference.  
Notes:  
Your WHISTLER inverter is designed to operate from a 12  
volt power source only. Never attempt to connect your  
Whistler inverter to any other power source, including any  
AC power source.  
In order to ensure that the capacity of your WHISTLER  
inverter is sufficient to meet the required start up load, you  
must first determine the power consumption of the  
equipment or appliance you plan to operate.  
Power consumption is rated either in wattage or amperes,  
and information regarding the required "watts" or "amps"  
generally is stamped or printed on most appliances and  
equipment. If this information is not indicated on the  
appliance or equipment, check the owners manual. Contact  
the appliance or equipment manufacturer to determine  
if the device you are using (TV’s, battery charger,  
computer, medical equipment, etc.) is compatible with a  
modified sine wave.  
The length of the supplied cables is matched for the  
current needed by the inverter. Making this cable longer  
will make the inverter less efficient and may cause the  
cables to heat up.  
Do not attempt to lengthen the supplied power cables.  
110 volts can be lethal. Improper use of your WHISTLER  
inverter may result in property damage, personal injury or  
loss of life.  
If the power consumption is rated in amps, multiply the  
number of amps by 110 (AC voltage) to determine the  
comparable wattage rating. Induction motors, as well as  
some televisions, may require 2 to 6 times their wattage  
rating for startup.  
Do not connect the inverters output to any other power  
source.  
Not recommended for use with medical equipment.  
Check with the appliance manufacturer for compatibility  
with modified sine wave inverters. Some appliances may  
not work well, not at all or be damaged. For more  
information on compatibility issues, please visit our inverter  
FAQ page.  
For further information on the fundamental operating  
principles of WHISTLER inverters and related technical  
data, see "Technical Operating Principles."  
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INVERTER BASICS  
INVERTER BASICS  
Don’t Push It.  
If a piece of equipment or an appliance will not operate, first  
confirm that the inverter has been properly connected to  
the 12 volt power source (See "Making The Connection"). If  
all connections have been properly made, turn the inverter  
rocker switch ON (l), OFF (O) and ON (l) again in quick  
succession. If this procedure is unsuccessful, it is likely that  
the inverter does not have the required start up capacity to  
operate the equipment or appliance in question.  
Although your WHISTLER inverter has the capacity to  
provide power output (excess current) equal to  
approximately two times its rated wattage capacity for a  
very brief period, it is designed to operate equipment and  
appliances with start up load wattage ratings no higher than  
its own maximum continuous wattage rating.  
For example, the Pro-400W watt model has a maximum  
continuous rating of 400 watts. Although this model has the  
capacity to briefly provide more than its continuous power  
(that is, excess current), it is designed to operate equipment  
and appliances with start up load requirements of 400 watts  
or less.  
Note:  
Most heat generating appliances require start up loads  
in excess of 1000 watts and this inverter will not operate  
such appliances as coffee makers, irons, hair dryers or  
heaters.  
The inverters USB Port does not support data  
communications.  
Consequently, if the start up load rating of your equipment  
or appliance is slightly higher than the maximum continuous  
rating of the inverter, the inverter will attempt to start loads  
above the continuous rating for up to 10 seconds.  
USB power is always on and independent of the  
inverters on/off switch.  
The inverter is designed to shut down automatically in the  
event of a power overload. Testing appliances and  
equipment with start up load ratings comparable to your  
inverter wattage rating will not damage the inverter.  
However, make sure the appliance you are testing is  
compatible with modified sine wave inverters. See page 4  
for more information.  
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OPERATION  
OPERATION  
6. Remove the lighter and insert the adapter plug firmly into  
the cigarette lighter socket.* (Make certain both the  
socket and adapter plugs are clean.)  
Making the Connection.  
This inverter is designed to connect to your 12 volt battery  
using the lighter socket plug or by the supplied battery  
cables (for appliances over 150 watts, 400 watt model only).  
Note:  
If the equipment or appliance you intend to operate  
requires more than 150 watts of continuous power, this  
inverter should be connected directly to the power  
source using the Hard Wire Cables (400 watt model).  
Failure to do so may result in serious damage to the  
power cord or to the cigarette socket lighter wiring.  
Loose connections can result in a severe decrease in  
voltage which may cause damage to the wires and  
insulation.  
Failure to make proper connection between the inverter  
and the power source will result in reverse polarity.  
Reverse polarity will blow the internal fuse(s) and may  
cause permanent damage to the inverter. Damage  
caused by reverse polarity is not covered under the  
WHISTLER warranty.  
Making the connection between the Positive terminals  
may cause a spark as a result of current flowing to the  
capacitors in the inverter. This is a normal occurrence.  
Due to the potential for sparking, however, it is extremely  
important that both the inverter and the 12 volt battery  
be well removed from any possible source of flammable  
fumes or gases.  
1. Make certain that the inverter rocker switch is in the  
OFF (O) position.  
2. Connect the lighter plug or hardwire cables to the  
power input terminals at the rear of the inverter and  
tighten the screws to make a secure connection.  
Do not use tools to tighten these screws.  
Steps 3 - 5 are used when any appliance requires  
over 150 watts. Step 6 is for appliances under 150  
watts.  
3. Connect the cable from the (BLACK) Negative (-)  
terminal on the inverter to the Negative (-) terminal on  
the 12 volt power source.  
connection is secure.  
Make certain the  
4. Confirm that the cable you have just installed is  
properly connected. Specifically, make certain that  
the cable is connected to the Negative (-) terminals on  
both the inverter and the 12 volt power source.  
5. Connect the cable from the (RED) Positive (+) terminal  
on the inverter to the Positive (+) terminal on the  
power source.  
Failure to heed this warning could result in fire or  
explosion.  
*Some vehicle lighter sockets may only supply 10 amps or approximately 100 watts. If so,  
use the hardwire cables. Check vehicles owners manual for lighter socket fuse rating.  
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OPERATION  
OPERATION  
The use of an extension cord from the inverter to the  
appliance or equipment being operated will decrease the  
power being delievered to the load. For best operating  
results, the extension cord should be no more than 50 feet  
long.  
Check frequently to ensure that the input and output  
connections are secure. Loose connections may damage  
the inverter or the power source or may generate  
excessive heat.  
Pro-400W watt model - If the supplied cables are too  
short to allow for placement of the inverter in a  
desired location, the inverter may be connected to  
the power source using a #8 wire, up to 12’. Use #4  
wire for longer lengths. The steps outlined for making  
the connection and the related safety precautions  
remain unchanged.  
7. Turn the inverter rocker switch to the ON (I) position.  
The LED Indicator Light should glow GREEN  
confirming that there is power running to the inverter.  
8. Turn the inverter rocker switch to the OFF (O) position.  
(The GREEN LED Power Indicator light may “blink”  
briefly and/or the internal audible alarm may make a  
momentary “chirp”. This is normal).  
9. Confirm that the equipment or appliance to be  
operated is turned off. Plug the equipment or  
appliance into one of the AC receptacles on the front  
panel of the the inverter.  
Important Information on Battery Chargers  
Using your inverter with battery chargers for power tools,  
flashlights, video cameras and laptop computers may cause  
damage to the inverter or the charging unit. Check with the  
appliance manufacturer for compatibility with modified sine wave  
inverters if you’re unsure.  
Although we advise against it, if you attempt to use a charging  
unit, monitor the temperature of the charging unit for  
approximately 10 minutes. If the charging unit becomes unusually  
warm, disconnect it from the inverter immediately.  
10. Turn the inverter to the ON (I) position. Turn on the  
equipment or appliance.  
11. Plug the USB powered device into the inverters USB  
power port.  
Don’t Blow A Fuse.  
Note:  
As indicated in Step 7 above, the audible alarm may  
make a momentary “chirp” when the inverter is  
turned OFF (O). The same alarm may also sound  
when the inverter is being connected to or  
disconnected from the 12 volt power source.  
This inverter is equipped with an internal spade type fuse(s). With  
reasonable care, it should not be necessary to replace the fuse(s)  
in your inverter.  
Most blown fuses are the result of reverse polarity or a short circuit  
within the appliance or equipment being operated. If the fuse(s)  
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ADDITIONAL FEATURES  
OPERATION  
does blow, turn off and disconnect the appliance or  
equipment from the inverter immediately, repair the related  
problem and replace the fuse(s). The internal fuses are  
replaceable, however only electronically knowledgeable  
people should attempt fuse replacement.  
Automatic Shut Down & Related Safety Features.  
Each inverter has an unique LED indicator warning light  
system which operates in conjunction with the automatic  
shut down feature. These indicator lights operate as follows:  
GREEN LED:  
RED LED:  
System ready.  
Note:  
Make certain to correct the source of the overload  
which caused the blown fuse before turning your  
inverter back ON (l).  
System overload/automatic shut down.  
Your inverter will shut down automatically when any of the  
following problems occur:  
The Power Source.  
1. The power input from the battery drops below  
10 volts.  
When the engine is off, most batteries will provide an ample  
power supply to the inverter for one to two hours. The actual  
length of time is a function of several variables including the  
age and condition of the battery and the power demand  
being placed on it by the equipment being operated with the  
inverter.  
2. The power input from the battery exceeds 15.5+/-0.5  
volts.  
3. The continuous draw of the appliance or equipment  
being operated exceeds the design parameters of the  
inverter.  
If you are using the inverter while the engine is off, we  
recommend you start the engine every hour and let it run for  
at least 10 minutes to recharge the battery. We also  
recommend that the device plugged into the inverter be  
turned off before turning over the engine.  
The inverters are also equipped with the following additional  
safety features:  
1. Thermal Cut Off  
Although it is not necessary to disconnect the inverter when  
turning over the engine, the inverter may momentarily cease  
operation as the battery voltage decreases. When the inverter  
is not supplying power, and is turned on, it draws very low  
amperage from the battery (<0.70 A ).  
Automatic shut down if internal temperature exceeds safe  
design parameters.  
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CARE AND MAINTENANCE  
ADDITIONAL FEATURES  
To maintain your inverter in proper working condition, note  
the following important safety precautions:  
2. Low Battery Voltage Alarm/Shutdown Protection  
a) When the input voltage from the 12 volt power source  
drops below 10.5 volts, an audible tone will be heard.  
This is the low battery voltage alarm.  
MOISTURE. Keep the inverter dry. Do not expose it  
to moisture. Do not operate the inverter if you, the  
inverter, the device being operated or any other  
surfaces that may come in contact with any power  
sources are wet. Water and many other liquids can  
conduct electricity which may lead to serious injury or  
death.  
b) The inverter will automatically shut down when the  
input voltage drops below 10 volts. This protects the  
battery from completely draining.  
In the event of automatic shut down or continuous audible  
alarm, turn the inverter rocker switch to the OFF (O) position  
until the source of the related problem has been identified  
and resolved.  
HEAT.  
For peak efficiency, the ambient air  
temperature should be between 50° and 80° F. Avoid  
placing the inverter on or near heating vents,  
radiators or other sources of heat. Do not place the  
inverter in direct sunlight.  
Some Powerful Advice.  
When driving with the inverter in operation, make certain that  
neither the inverter nor the power cords will impede safe  
operation of your vehicle. Keep the unit and all cords clear of  
the steering wheel, gas, brake and clutch pedals and gear  
shift.  
VENTILATION.  
In order to disperse the heat  
generated while the inverter is in operation, keep it  
well ventilated. While in use, maintain several inches  
of clearance around the top and sides of the inverter.  
FUMES & GASES. Avoid using the inverter near  
flammable materials. Do not place the inverter in  
areas such as battery compartments. Where fumes or  
gases may accumulate.  
In Review.  
Never attempt to operate your WHISTLER inverter  
from any power source other than a 12 volt battery or  
group of batteries that total 12 volts.  
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OPERATING PRINCIPLES  
OPERATING PRINCIPLES  
For You Technical Types.  
The majority of AC voltmeters measure RMS voltage and  
assume that the measured waveform will be a pure sine  
wave.  
1. Basic Operating Principles:  
WHISTLER inverters work in two stages. During the first  
stage, the DC to DC converter increases the DC input voltage  
from the power source (e.g. a 12 volt battery) to 145 volts DC.  
In the second stage, the high voltage DC is converted to 110  
volts (60 Hz AC) using advanced power MOSFET transistors  
in a full bridge configuration. The result is excellent overload  
capability and the capacity to operate difficult reactive loads.  
The output waveform resulting from these conversions is a  
"quasi-sine wave" or a "modified sine wave" as shown on  
below.  
Consequently, these meters will not read the RMS modified  
sine wave voltage correctly and, when measuring your  
WHISTLER inverter output, the meters will read about 20 to  
30 volts too low. To accurately measure the output  
voltage of your inverter, use a true RMS reading  
voltmeter such as a Fluke 87, Fluke 8060A, Beckman 4410,  
Triplett 4200 or any multimeter identified as "True RMS."  
For more information on inverters see our Inverter FAQ  
page.  
This stepped waveform is similar to the power generated by  
utilities and has a broad range of applications.  
The modified sine wave produced by the Inverter  
The modified sine wave produced by your Whistler inverter  
has a root mean square (RMS) voltage of 110 volts.  
A true sine wave typical of home AC outlet.  
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OPERATION SUMMARY  
OPERATION SUMMARY  
This inverter is designed to be connected to the power  
source with the supplied cables or with #8 wire up to 12’  
Use #4 wire for longer length. When utilizing the  
supplied cables do not attempt to modify or lengthen  
them.  
When operating the inverter with the engine off, start the  
engine every hour and let it run for at least 10 minutes to  
recharge the battery.  
In the event of automatic shut down, turn the inverter OFF  
(O) immediately. Do not restart the inverter until the  
source of the problem has been identified and corrected.  
Always make certain that the power cable terminal  
connections Negative (-) to Negative (-) and Positive (+)  
to Positive (+). Check these connections frequently to  
ensure that they are secure.  
To avoid battery drain, always disconnect the inverter  
when not in use.  
Make certain the rated power consumption of the  
appliance or equipment you wish to operate is compatible  
with the capacity of your inverter.  
Do not expose the inverter to moisture.  
Avoid placing the inverter near sources of heat or in  
direct sunlight.  
If the rated power consumption of the equipment is in the  
range of the maximum specified wattage of your  
converter, test the inverter to ensure that it will operate  
properly.  
When in use, make certain that the inverter is properly  
ventilated.  
Do not use the inverter near flammable materials,  
fumes or gases.  
This Inverter is not designed to operate heat generating  
appliances such as coffee makers, irons, hair dryers,  
toasters and heaters.  
Always operate the inverter in accordance with the  
instructions in this manual. Failure to do so may result  
in property damage, personal injury or loss of life.  
Before attempting to use a battery charger see page 11.  
Before attempting to use medical equipment see page 4.  
Use only fuses which conform with the design  
specifications outlined in this manual.  
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TROUBLESHOOTING  
TROUBLESHOOTING  
PROBLEM: Low Battery Alarm On All The Time  
Problem  
Solution  
Please visit our Inverter FAQ page on our website  
Input voltage below  
10.5 volts.  
Keep input voltage above  
10.5 volts to maintain  
regulation.  
(www.whseitlrgroup  
information and FYI topics.  
.com), for more troubleshooting  
PROBLEM: TV Interference  
Poor or weak battery  
condition.  
Replace battery.  
Problem  
Solution  
Inadequate power being  
delivered to the inverter  
or excessive voltage drop.  
Use lower gauge wire.  
(400 watt model)  
Electrical interference from  
inverter.  
Add a Ferrite data line filter  
on to the TV power cord.  
This filter is available at  
electronic part stores.  
Red LED On  
.
Problem  
Solution  
Equipment has a high  
start up surge.  
Turn inverter power switch  
OFF (O) and then ON (l)  
again until the inverter  
powers your appliance.  
Repeat as necessary  
to get your appliance  
"started".  
PROBLEM: Low or No Output Voltage  
Problem  
Solution  
Using incorrect type of  
voltmeter to test output  
voltage.  
Use a true RMS reading  
meter.  
See "For You Technical  
Types" Section of this  
manual.  
Battery voltage below  
10 volts.  
Recharge or replace  
battery.  
Equipment being operated Use a higher capacity  
draws too much power.  
inverter.  
Inverter is too hot (thermal  
shutdown mode).  
Allow inverter to cool.  
Check for adequate  
ventilation. Reduce the  
load on the inverter to  
rated continuous power  
output.  
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TROUBLESHOOTING  
SPECIFICATIONS  
PROBLEM: TV Does Not Work  
Pro-200W WATT INVERTER SPECIFICATIONS  
Maximum Continuous Power .....................200 Watts  
Maximum Surge Capability (Peak Power) 400 Watts*  
No Load Current Draw......................................<0.6 A  
Waveform ....................................Modified Sine Wave  
Operating Input Voltage Range.11– 15.5+/-0.5 Volts  
AC Receptacle............ Two North American 3 Prong  
Fuses .................... (1) 25 Amp (Spade Type-Internal)  
USB..................................................5 Volt 500mA Max  
Approximate Dimensions 5.15" L x 3.86" W x 1.81" H  
Approximate Weight .......................................0.77 lbs  
Problem  
Solution  
TV does not turn on.  
Try rocking the ON/OFF  
switch of the inverter while  
leaving the TV ON  
(see page 7).  
Contact TV manufacturer  
for start-up surge and/or to  
find out if TV is compatible  
with a modified sine wave.  
Pro-400W WATT INVERTER SPECIFICATIONS  
Maximum Continuous Power .....................400 Watts  
Maximum Surge Capability (Peak Power) 800 Watts*  
No Load Current Draw......................................<0.7 A  
Waveform ....................................Modified Sine Wave  
Operating Input Voltage Range11 – 15.5+/-0.5 Volts  
AC Receptacle............ Two North American 3 Prong  
Fuses ......................(2) 25 Amp (Spade Type-Internal)  
USB..................................................5 Volt 500mA Max  
Approximate Dimensions 5.15" L x 3.86" W x 1.81"H  
Approximate Weight .........................................1.0 lbs  
A larger inverter may be  
required.  
*Under certain conditions your inverter may provide up to  
2 times the continuous rating for a brief period.  
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WARRANTY  
WARRANTY  
Consumer Warranty  
IMPORTANT: Whistler will not assume responsibility for loss  
or damage incurred in shipping. Therefore, please ship your  
unit insured with return receipt requested.  
This Whistler is warranted to the original purchaser for a  
period of two years from the date of original purchase  
against all defects in materials and workmanship. This  
limited warranty is void if the unit is abused, modified,  
installed improperly, had its housing removed, or has a  
missing serial number. There are no express warranties  
covering this product other than those set forth in this  
warranty. All express or implied warranties for this product  
are limited to two years. Whistler is not liable for damages  
arising from the use, misuse, or operation of this product.  
Service Under Warranty  
2. Include the following clearly printed information:  
Your name and street address (for shipping via UPS),  
a daytime telephone number, (No P.O. Box please.) and email  
address (if applicable).  
• A detailed description of the problem, i.e. Unit powers up but  
no AC output.  
• A copy of your dated store receipt or bill of sale.  
During the warranty period, defective units will be repaired  
or replaced (with the same or a comparable model), at  
Whistlers option, without charge to the purchaser when  
returned with a dated store receipt to the address below.  
Units returned without a dated store receipt will be handled  
as described in section “Service Out Of Warranty.”  
3. Be certain your unit is returned with its serial number. For  
reference, please write your units serial number in the following  
space: s/n __________________.  
Units without serial numbers are not covered under warranty.  
IMPORTANT: To validate that your unit is within the warranty  
period, make sure you keep a copy of your dated store receipt.You  
however, for warranty verification purposes, a copy of your dated  
store receipt must accompany any unit sent in for warranty work.  
When returning a unit for service, please follow these  
instructions:  
1. Ship the unit in the original carton or in a suitable sturdy  
equivalent, fully insured, with return receipt requested, and  
shipping charges prepaid to:  
Whistler Repair Dept.  
551 N. 13th St.  
Rogers, AR. 72756  
Please allow 3 weeks for return.  
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WARRANTY  
Service Out Of Warranty  
Units will be repaired at “out of warranty” service rates  
when:  
• The units original warranty has expired.  
• A dated store receipt is not supplied.  
• The unit has been returned without its serial number.  
• The unit has been abused, modified, installed  
improperly, or had its housing removed.  
The minimum out of warranty service fee for your Whistler  
200 watt inverter is $15.00 (U.S.) and the 400 watt inverter  
is $20.00 (U.S.). If you require out of warranty service,  
please return your unit as outlined in the section “Service  
Under Warranty” along with a certified check or money  
order for the correct amount. Payment may also be made  
by MasterCard, VISA and American Express; personal  
checks are not accepted. In the event repairs cannot be  
covered by the minimum service fee, you will be contacted  
by a Whistler technical service specialist who will outline  
options available to you. If you elect not to have your unit  
repaired/replaced, it will be returned to you along with  
your certified check or money order.  
IMPORTANT: When returning your unit for service, be  
certain to include a daytime telephone number.  
Customer Service  
If you have questions concerning the operation of your  
Whistler inverter, or require service during or after the  
warranty period, please call Customer Service at  
1-800-531-0004. Representatives are available to answer your  
questions Monday - Friday from 8:00 a.m. to 5:00 p.m. (CT).  
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